Cost-effective steel and stainless steel decorative panels for industrial buildings, basements, and fire-rated zones—meeting Class A fire ratings at galvanized steel price points.
For a 180,000sqm logistics warehouse in Dubai South, the fire consultant required Class A fire-rated ceiling panels in the basement sprinkler equipment rooms—but the budget didn't allow for aluminum. We supplied 2mm galvanized steel panels with a intumescent coating system that achieved Class A fire rating at 40% of the aluminum equivalent cost. The key was the 4-layer system: hot-dip galvanize (180μm) → epoxy tie coat → intumescent base coat (1.5mm dry film) → acrylic top coat. In a fire, the intumescent layer expands to 50× its original thickness, creating a 45-minute fire barrier that meets EN 1364-1 standards. For a hotel basement car park in Abu Dhabi, we provided stainless steel (SS304) panels with a #4 brushed finish for the visible ceiling areas—combining fire safety with the aesthetic quality expected in a luxury development.
**Core Specifications:** • Materials: HDG (hot-dip galvanized) steel / SS304 / SS316L • Thickness: 0.6mm – 3.0mm (steel) / 0.8mm – 2.0mm (stainless) • Coating: HDG 180–275g/m² (Z18–Z27) / Powder coat / Intumescent (fire-rated) • Fire rating: Class A (ASTM E84, flame spread ≤25, smoke ≤450) / EN 1364-1 45–120 min • Surface finish: Mill / Brushed (#4) / Mirror / Powder coat (RAL colors) • Corrosion resistance: C3–C5 classification (ISO 12944) • Sizes: Up to 2500mm × 6000mm (galvanized) / 1500mm × 4000mm (stainless) • Fixing: Exposed fasteners / Concealed clip system / Welded